Mold Production

Mould Design
The glimpse of designing office
 

Review before opening mould
Analysis for mould flow
FLOW FRONT
TEMP
INJECTION
PRESSURE
PRESSURE DROP
CONFIDENCE
OF FILL
SOLID MODEL
QUALITY
PREDICTION
WELD LINES
AIR TRAPS
FILL TIME
     
Temperature
Difference Part
Time to
Freeze Part
Average
Temperature Part
 
 
Mould Production
Traditional milling machine area
Electrodischarge machine
Processing finished parts products
CNC professional programming area
High speed machining center (shortcut)
CNC processing center Wire cutting processing
 
Mould Assembly
Seat grinding area
Polishing area
Mould assembly
 
Quality Control
High precision projector
 
Surface accuracy
Two-dimensional survey
 
Three-dimensional survey
 

 

Let our custom injection molding engineers help you design the injection molded parts you need. We specialize in tough custom molding jobs where the design, choice of plastic, mold building and flow analysis are critical to production.

Our expertise includes:

  • Engineered thermoplastic materials
  • Critical tolerance engineering components
  • Standard consumer commodity products
  • Plastic molding design (Five Classes of Injection Mold)
  • Parts prototyping

Aluminum Mold
In this case, molds are made with aluminum and are constructed in the least expensive method. These molds are not intended for production although many hundreds of parts may be produced. The advantage here, is material selected for production parts can be used in the prototype mold. The prototype mold very closely resembles the production mold and parts can be fully tested for physical, thermal or electrical properties.

Insert molding
The result of insert molding is a single molded plastic piece with an insert surrounded by the plastic. Inserts can be made of metals or different types of plastic. Insert molding expands the capabilities of plastic and can help reduce the cost of products by limiting the amount of costly metals needed to manufacture products. Below are some examples of insert molding.
Insert Molding  - Metal Contacts  Insert Molding - Brass Thread insert